Wear Resistant Ceramic Lined Pipe

The Wear Resistant Ceramic Lined Pipe of Shandong Qishuai Wear-Resistant Equipment Co., Ltd. is composed of a high-strength metal outer shell and a high-wear-resistant ceramic inner lining closely combined. The metal outer shell provides stable support to ensure the pipeline has good compression and impact resistance. The ceramic inner lining exerts its advantages of ultra-high hardness and wear resistance to effectively resist the scouring and wear of materials. In terms of appearance, the pipeline surface is smooth and flat, and the connection parts are precisely designed for easy installation and connection.

In-depth Analysis of Outstanding Features

High Wear Resistance and Long Service Life

The ceramic inner layer of the Wear Pipe from Shandong Qishuai Wear-Resistant Equipment Co., Ltd is formulated and manufactured with new formulas and processes, with hardness far beyond the hardness of ordinary metal pipeline materials, which is more than Mohs hardness 9. Therefore, the pipeline can withstand wear caused by scouring of high-speed fluid and sharp objects.

Strong Corrosion Resistance and More Stability

Ceramic materials have excellent chemical stability and strong resistance to various chemical substances. Whether it is strong acids, strong alkalis or corrosive salt solutions, our wear pipe can remain stable without chemical reactions and corrosion.

Low Resistance, High Efficiency and Energy-Saving Pioneer

The ceramic inner lining surface of our wear pipe is very smooth, its surface roughness Ra is much smaller than traditional pipeline. The resistance offered to the fluid flowing in our wear pipe  is greatly reduced.

According to the fluid mechanic principle, the resistance is reduced, namely, the pumping pressure required at the same flow rate is reduced, and then the energy consumption is reduced and the energy consumption is saved a lot for the enterprise.

Light Weight, Easy Installation and Controllable Cost

The application of light ceramic materials, our wear pipe weight of the is much lighter than the same diameter of cast iron pipe and thick wall steel pipe, which has a very obvious advantage in the transportation and installation of pipes. If you need to lay a large number of pipes in a large construction project, the light our wear pipe will save a lot of transportation costs and manual labor costs.

Unique Production Process

The production process of the Wear Resistant Ceramic Lined Pipe of Shandong Qishuai Wear-Resistant Equipment Co., Ltd. is technology refined and exquisite craftsmanship. Strict control in each link to guarantee the quality of the product.

In the production process of metal pipeline link, we choose high quality seamless steel pipe or welded steel pipe as the raw materials. The steel pipe adopts the mechanical property and pressure resistance strict quality inspection, so that the mechanical performance of the steel pipe has high requirements. The steel pipe is cut, grinding, welding and other processes to process the required size and shape steel pipe ready for ceramic inner lining compounding.

The preparation of ceramic lining is the key link. We use high-purity alumina ceramic or silicon nitride ceramic raw materials, and through scientific formula preparation and advanced forming technology such as isostatic pressing and dry pressing process technology, to prepare ceramic lining products with precise size and good performance. After forming, ceramic lining high temperature sintering process technology to get best hardness and density, and further improve the wear resistance.

The composite forming process is the final key step to the close combination of ceramic lining and metal pipeline. We use special hot-press composite technology or centrifugal casting composite technology to achieve the perfect seamless bonding between ceramic lining and inner wall of metal pipeline, and make them into whole. This kind of close combination method can not only fix the ceramic inner lining, but also can play the advantages of metal pipeline and ceramic lining respectively, so that our wear pipe  has excellent comprehensive performance.

The following is a brief process table of our wear pipe production process:

Application Advantages Comparison of our wear pipe in Different Industries

Product Specification Parameters

We provide a variety of specifications of Wear Resistant Ceramic Lined Pipe to meet the needs of different customers. The following are some common specification parameters:

Frequently Asked Questions

What is the approximate service life of the Wear Resistant Ceramic Lined Pipe?

The service life of our wear pipe can reach 5 - 10 years in case of normal operation. The service life of the pipeline will be affected by many factors, such as the characteristics of the conveyed medium, flow rate, temperature and operating environment.

How to maintain the Wear Resistant Ceramic Lined Pipe?

Inspection: Regularly inspect our wear pipe and related pipeline connections, flanges, supports and other parts to see if there is looseness and leakage. At the same time, check whether the ceramic inner lining of our wear pipe falls off, wears, etc.Cleaning: Regularly remove debris and scale in the pipeline to ensure that the pipeline is not blocked. It is best to use appropriate cleaning tools and methods, and not to damage the ceramic inner lining of the pipeline.

Anti-fouling: According to the actual operating environment, if necessary, anti-fouling treatment can be carried out on the outer wall of the pipeline, such as applying anti-fouling paint on the pipeline to improve the anti-corrosion performance of the pipeline.Records: Establish a complete pipeline management file to record the installation date, inspection date, maintenance date and operation status of the pipeline, so as to grasp the situation of the pipeline at any time and find and solve problems in time.

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