Isostatic Pressing Ceramic Wear Tube

The Isostatic Pressing Ceramic Wear Tube is a high-performance wear-resistant pipeline manufactured by isostatic pressing forming technology. Its principle is based on isostatic pressing technology, which uses the incompressibility and uniform pressure transmission of liquid medium to compact and form ceramic powder in a high-pressure vessel under uniform pressure in all directions. This unique forming method endows the Isostatic Pressing Ceramic Wear Tube with many excellent properties.

Isostatic pressing forming is divided into wet isostatic pressing and dry isostatic pressing, which have certain differences in process. Wet isostatic pressing involves encapsulating the pre-pressed blank in an elastic plastic or rubber mold, sealing it and putting it into a high-pressure cylinder, and the blank is pressed and formed through liquid transmission. It is mainly suitable for forming products of various types, complex shapes, small output and large size. Dry isostatic pressing semi-fixes the elastic mold without immersing it in the liquid medium. Instead, it is sealed by upper and lower pistons. 

The pressure pump injects the liquid medium between the high-pressure cylinder and the pressure rubber, and the pressure is transmitted through the liquid and the pressure rubber to press and form the blank. It is more suitable for producing long, thin-walled and tubular products with simple shapes, and can be used for continuous automatic production with slight improvement.

Our Product Features

High-quality raw materials: The Isostatic Pressing Ceramic Wear Tube, produced by Shandong Qishuai Wear Resistant Equipment Co., Ltd., takes high-purity alumina ceramic powder as the main raw material, the alumina content of which is above 95%. The high-purity raw material makes the pipeline have very high hardness and excellent wear resistance, whose Rockwell hardness is over 90, which is several times of the ordinary metal pipeline's hardness.

Advanced technology creates perfect structure: The sophisticated isostatic pressing forming process guarantees the uniformity of density and structure of ceramic layer. In the forming process, through finely controlling the parameter of pressure and temperature, the ceramic powder is stressed uniformly in all direction and the internal structure of ceramic component becomes firmly. The compact structure makes the wear resistant pipeline improves the wear resistance, compressive resistance and impact resistance.

Unique design optimizes performance: We take the needs and demands for applications into account when designing the Tube. The inner layer is high hardness ceramic wear resistant layer. The wear resistant coating can withstand the scouring and wear of the material. The outer layer is high strength steel pipe. This structure of two layers of design makes the pipeline has the wear resistance and corrosion resistance of ceramic materials, and the toughness and processability of metal materials. And the method of connection, we also offer a wide range of choices, flange connection, welding connection, etc.

Specifications and Models

Shandong Qishuai can supply various specifications and models of our Wear Tubes according to different customers' industrial use. The following is the comparison table of some common specification parameters, which will help you choose the right products you need as soon as possible.

There may be some differences in Isostatic Pressing Ceramic Wear Tubes Specifications And Models. However, in terms of general principles, the larger the pipe diameter, the larger the flow rate, and the higher the requirements for the strength and support of the pipeline; the increase in wall thickness improves the wear resistance and compressive performance, and the cost also increases.

1. In the ore transportation pipeline of a small mine, due to the small transportation volume, the DN150, 5mm ceramic layer and 6mm steel pipe layer Isostatic Pressing Ceramic Wear Tube, single length is 3m, working pressure is 1.6MPa, the system is operated stably, and it meets the production plan of the mine.

2. In the pulverized coal transportation pipeline of a thermal power plant, due to the large transportation rate and long distance, the pipeline with DN300, 8mm ceramic layer and 8mm steel pipe layer, single length is 6m, working pressure is 2.5MPa is used for the transportation of pulverized coal.

Welcome to contact our sales with your special specifications and models, we will give you the right and professional selection opinions for you.

Advantages Compared with Peers

Performance Advantages

Superior wear resistance: Although some products of peers also have certain wear resistance, the Wear Tube of Shandong Qishuai Wear-Resistant Equipment Co., Ltd. performs particularly prominently in this regard. Our products select high-purity alumina ceramic raw materials and adopt advanced isostatic pressing forming technology, which makes the ceramic layer have higher density and hardness, greatly reduces the replacement frequency, and improves the continuity and stability of production.

Leading corrosion resistance: Facing complex chemical corrosion environments, our Wear Tube can cope with ease. The chemical stability of its ceramic layer is extremely strong. Compared with some peer products, it performs better in resisting corrosion of chemical media such as acids, alkalis and salts, effectively ensuring the safety and stability of chemical production.

Price Advantages

Although our products are far superior to peers in performance, in terms of price, Shandong Qishuai has always adhered to the principle of cost-effectiveness first. By optimizing the production process and reasonably controlling costs, we can provide customers with highly competitive prices. The specific price needs to be determined according to the model you need and the quantity. Please contact our sales team, and we will definitely give you the most preferential and competitive price. Considering the ultra-long service life and extremely low maintenance cost of the product, in the long run, choosing the Isostatic Pressing Ceramic Wear Tube of Shandong Qishuai Wear-Resistant Equipment Co., Ltd. will bring higher economic benefits to your enterprise.

Service Life Advantages

The ultra-long service life of the Isostatic Pressing Ceramic Wear Tube is one of its important advantages distinguishing it from peer products. Comprehensive data from application cases in multiple industries show that the average service life of our products is 2-3 times longer than that of ordinary wear-resistant pipelines of peers. In the application of pulverized coal transportation pipelines in the power industry, ordinary pipelines of peers need to be replaced every 1-2 years on average, while our Wear Tube can operate stably for 5-6 years. This not only reduces the waste of manpower, material resources and financial resources caused by frequent pipeline replacement, but also reduces the risk of production interruption due to pipeline replacement, creating greater value for enterprises.

Customization Service Advantages

Shandong Qishuai focuses on meeting the personalized needs of customers and is far ahead of peers in customization services. We have a professional technical team that can provide comprehensive customized solutions according to customers' special working conditions, such as special pipe diameter, wall thickness, working pressure, temperature, etc. Whether it is small-batch customization of special specification products or large-scale overall project customization, we can complete it efficiently and accurately.

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