Composite Wear Ceramic Rubber Plate

Shandong Qishuai Wear-Resistant Equipment Co., Ltd. develops Composite Wear Ceramic Rubber Plate as a solution for applications that require protection from abrasion and impact. The product combines features from ceramic and rubber, and this combination provides performance that supports stable operation in industrial contexts. The material functions to extend the period before equipment requires replacement or repair.

Product Structure

Ceramic Layer

Shandong Qishuai Wear-Resistant Equipment Co., Ltd. produces the material using a ceramic layer that contains high levels of alumina ceramic. The alumina content in this layer typically reaches 95% or more, and the structure shows grains that appear fine and dense in distribution. This structure contributes to the hardness that the ceramic layer presents.

The alumina ceramic that forms the layer shows a Mohs hardness measure of approximately 9, a level that appears second only to diamond in natural materials. The Rockwell hardness of this ceramic reaches HRA80–90, indicating the significant hardness that the material provides for use in industrial settings.In terms of wear resistance, authoritative testing confirms its abrasion resistance is 266 times that of manganese steel and 171.5 times that of high-chromium cast iron. Such exceptional hardness and wear resistance enable the ceramic layer to effectively resist abrasion and scratching under high-speed material impact and friction, significantly extending the service life of the Composite Wear Ceramic Rubber Plate.

The approach to preventing damage from contact between materials and the surface relates to the high level of surface resistance. When particles in materials contact the surface, the particular resistance of the ceramic prevents these particles from producing deep features in the surface. The particles produce only small changes to the surface. The structure of the material and the high level of connection between elements in alumina ceramics result in resistance to damage from contact. This resistance further increases the capacity to prevent surface changes from contact.

Rubber Layer

The layer using a particular type of material also provides an important function in the structure. The material that forms this layer uses a specific combination that provides high flexibility, resistance to breaking, and resistance to impact. The data showing features of this material indicate that the material shows high performance across the main measures.

When impact from materials occurs on the structure, the layer provides a function that reduces impact. This function occurs because the elements that form the material at the level of structure show high flexibility. When impact occurs, these elements change form, and this change converts the force from impact into internal energy in the structure. This conversion reduces the direct force on the ceramic and the base of the structure. The reduction protects the ceramic from damage and increases the time that the structure provides function.

The layer also shows high resistance to damage from chemical conditions. This resistance allows the structure to provide function in conditions that include high levels of acid or base. The resistance of this layer and the resistance of the ceramic layer combine to increase the range of conditions in which the structure can be used. The layer also provides a degree of protection from entry of materials into the structure. This protection prevents dust and liquids from entering areas inside the structure and affecting function.

Special Bonding Technology

To provide strong connection between the ceramic and the layer using flexible material, Shandong Qishuai Wear-Resistant uses a specific approach to create connection between these elements.

In the process of producing the structure, the surface of the ceramic receives treatment that changes the surface. This treatment increases surface features and the capacity of the surface to form connections with the layer. A high-performance adhesive with excellent bonding properties and aging resistance is then selected to create a strong bond between ceramic and rubber. Under specific temperature and pressure conditions, processes like vulcanization fully integrate the adhesive with both ceramic and rubber. This creates chemical bonding and physical entanglement, achieving a tight union between ceramic tiles and rubber layers. This ensures the overall performance and reliability of the Composite Wear Ceramic Rubber Plate. Even under intense impact and vibration, the ceramic tiles and rubber layers remain tightly bonded, jointly delivering wear resistance and impact resistance.

Main Product Features

The product shows exceptional resistance to wear. It provides outstanding resistance to impact. The product demonstrates superior resistance to impact. It indicates extended life in service. It shows low costs for maintenance.

Comparison of Product Advantages

This presentation provides understanding that is clearer of performance that is superior in the Composite Wear Ceramic Rubber Plate. The analysis compares this product with sheets of standard rubber and with materials of common wear resistance. The data that is specific appears in the table that follows.

The data from comparison that appears in the section above demonstrates clearly that the Composite Wear Ceramic Rubber Plate from Shandong Qishuai Wear-Resistant Equipment Co., Ltd. shows advantages that are significant. These advantages appear across measures of performance that are included in the analysis.Their exceptional wear resistance, outstanding impact resistance, and excellent corrosion resistance deliver substantial benefits in both service life and maintenance costs. Choosing Composite Wear Ceramic Rubber Plate means selecting a more efficient, economical, and reliable industrial wear-resistant solution to safeguard your enterprise's production operations.

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