Ceramic Rubber Pad

The wear-resistant protection for industrial equipment is the ideal choice of many enterprise because our products stand out in Wear-resistant protection for industrial equipment field.Our product utilizes the high hardness and high wear resistance of ceramic and elasticity and flexibility of rubber to synthesize a composite material with high hardness and high wear resistance.

Ceramic part adopts high purity and high quality alumina ceramic, the hardness of ceramic is very high, the hardness of alumina ceramic can reach 8-9 Mohs. The pads can resist friction and impact of a large number of hard materials. The life of equipment can be greatly extended. For example, in the mining, the ore has high hardness and sharp edge, the protective material on the equipment will be worn off quickly. The wear-resistant ceramic-rubber pads of Shandong Qishuai can make use of the ceramic hardness to resist the impact and friction for a long time.

The rubber component adopts specially formulated synthetic rubber, the flexibility and elasticity of synthetic rubber are very good. Not only can cushion the impact of ceramic particles and avoid breaking, but also the whole pads can conform to different equipment strictly and ensure the equipment protection.

The equipment will be vibrated and shocked frequently, the elasticity of rubber can absorb the energy and avoid the equipment damage.

Shandong Qishuai Wear-Resistant Equipment Co., Ltd. always insist on uncompromising quality, Pursue the perfect quality from selecting raw materials to the whole production process, we have advanced manufacturing equipment and professional technical team. The ceramic rubber pads manufactured by our company are strictly controlled by high quality standard, providing high-quality products and services to our customers. If you are interested in our products,Shandong Qishuai product s is your best choice, welcome to consult and buy from us.

Advanced Manufacturing Processes

R&D and Technology Introduction The advanced manufacturing process of ceramic rubber pads has invested in R&D and advanced technology, which makes the products more perfect.

In the process of selecting raw materials, we strictly select high-quality alumina ceramic particles and specially formulated synthetic rubber. The alumina ceramic particles are strictly required to go through multiple purification processes to ensure that the particles are highly pure and hard, which provides the basis for the wear resistance of ceramic rubber pads. The specially formulated synthetic rubber is tailored to different application scenarios and performance requirements, and has good flexibility, elasticity and chemical resistance.

In the molding process, the core technology composite technology of ceramic particles with rubber matrix is highly important. Use imported machinery and process to achieve ceramic particles uniformly dispersed in rubber matrix and bond each other into cohesive body.

In the production process, strictly control the parameter of temperature, time and pressure to make physical and chemical bonding of ceramic particles and rubber as most as possible，Take full advantage of the advantages of ceramic and rubber. Vulcanization process is very important process in the later of ceramic rubber pad.

Vulcanization can make rubber generate cross-linking between molecular chain in certain temperature and pressure range, greatly improve strength, wear resistance and aging resistance of rubber. It also can improve the bonding between ceramic particles and rubber.Strict Quality Inspection Inspection process covers the whole process from original material, manufacturing process to the final product.

Raw material inspection Inspection every kind of raw material strictly, and the alumina ceramic particles and synthetic rubber will pass quality inspection before they can enter into the production process.

Quality inspection in manufacturing process Quality control in the whole manufacturing process strictly control every manufacturing process in real time. For example, in the process of composite ceramic particles and rubber matrix, online detection equipment will monitor the dispersion degree and bonding strength of ceramic particles in real time. Once the detection value is abnormal, adjust the product parameter in time to ensure the quality of the product. After Vulcanization, semi-finished products will do physical property inspection, hardness, tensile strength and elasticity, to meet the requirements.

Quality inspection in finished products Inspection in the whole process of finished product Inspection of performance in whole process and visual inspection for our product. In addition to the re-inspection of wear resistance, slip resistance, chemical corrosion resistance and other key performance parameters, the accuracy of size, flatness of surface and bonding relationship will also be carefully inspected.

Through the quality control system, our product inspection is very strict. Every ceramic rubber pad produced by Shandong Qishuai Wear-Resistant passed the quality inspection, and the quality and performance of our product delivered to the customers are very reliable, providing strong support for customers’ production process.

Frequently Asked Questions FAQ

How much more wear resistant than the ordinary rubber pads?

Shandong Qishuai Wear-Resistant product can greatly exceed the ordinary rubber pads wear resistance. Our test data shows that, standard rubber pads wear thickness is 5mm after 1000 hours continuous friction test under the same simulated mining conveyor conditions, while the Qishuai Wear-Resistant product wear thickness is 0.5mm, almost 10 times more wear resistant. The above-mentioned wear resistance performance is mainly due to the hardness of hard ceramic particle embedded in the product. Because the Mohs hardness of ceramic particle is 8–9, it can resist the friction and impact of material, and greatly reduce the wear of rubber plate on the equipment.

Is the installation complicated? Do they need to be installed by specialists?

The requirement of installation is relatively strict, but it is not complicated. If you have some installation experience and tools, you can also install them yourself. But in order to install them correctly and safely use them, we still recommend them to be installed by specialists. If you install them by yourself, we can give you video guidance and remote assistance, and even arrange on-site installation guidance and debugging on your behalf.

Can your product be customized according to our requirements?

Of course. Shandong Qishuai Wear-Resistant Equipment Co., Ltd. provides customized for our products. as for the dimensions, our production equipment can accurately manufacture our products in any required length, width and thickness according to the equipment requirements. As for the shape, our advanced mold manufacturing technology and processing technology can produce ceramic rubber pads in various complex shapes, including circular, square and irregular shapes to protect different equipment parts. Process performance requirements can also be achieved by feeding back the raw material formula and production process.

What is the price of your ceramic rubber pads?

Shandong Qishuai Wear-Resistant Provides you with competitively price products. We take into account the various factors such as raw material cost, production process and market demand to provide you with high value products. Specific prices are calculated based on the specifications of the product, quantity and customized requirements. If you are interested in buying, please contact our sales for prices. You can contact our sales through the official website, phone number or email.

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