Looking to purchase high-performance alumina ceramic mosaic tiles? Shandong Qishuai Wear-Resistant Equipment Co., Ltd. is your trusted manufacturer and supplier, offering wholesale pricing for industrial wear-resistant solutions. We specialise in resolving severe abrasion issues for global clients, helping you significantly reduce maintenance costs and equipment downtime.
As the abrasion protection experts, Shandong Qishuai presents you top quality ceramic products designed for even the toughest conditions. Our product is designed to offer extremely high hardness and impact resistance, and has been widely used in chutes, hoppers and piping components for mining, cement and power plants.
In the highly competitive industrial wear protection market, quality and reliability count. Shandong Qishuai is not just a supplier but an everlasting companion for your business.
Our factory is located in Zibo, Shandong – the famous ceramics city of China. We use isostatic pressing process and high-temperature tunnel kilns for production, guaranteeing that each tile satisfies the standard of overseas.
Product Features and Core Advantages
Although our ceramic mosaic is small in size, it has a large impact on equipment life. The biggest benefit is flexibility. Where we cannot use large, rigid panels of ceramic tile, we can use our pads on curves that larger tiles cannot cover. This application shows our 【Wear-Resistant Hexagonal Tile Pads】clad on the inner walls of pipes, elbows and cyclone separators.
Exceptional Wear Resistance
The primary reason for procuring our ceramic wear-resistant mosaic tiles lies in their remarkable resistance to abrasion. Compared to traditional steel linings, our high-alumina ceramics extend equipment service life by over tenfold. This translates to substantial savings in replacement costs and labour over time.
Diverse Shapes and Specifications
We understand that different wear scenarios demand varied geometries. Therefore, we offer multiple shape options, including square, cylindrical, and hexagonal.
For those that demand the best, our ceramic mosaic tiles are world renowned. Our hexagonal tessellate ensure that gaps between the tiles are minimised, therefore lowering waste and ‘edge wear’ which is typical in HVF (high velocity flow).
Please note: For those requiring fast coverage of large areas our wear resistant ceramic mosaic can be presented as panels and therefore easy and straightforward installation (normally supplied pre-bonded on acetate mesh / mesh backing.
To assist engineers and procurement personnel in making informed decisions, the technical data for our premium alumina series is provided below. Please verify these specifications when ordering to ensure compliance with your operational requirements.
|
Property |
Unit |
92% Series |
95% Series |
|
Alumina Content (Al2O3) |
% |
≥92 |
≥95 |
|
Density |
g/cm³ |
≥3.60 |
≥3.65 |
|
Vickers Hardness (Hv50) |
GPa |
≥10.5 |
≥11.5 |
|
Fracture Toughness |
Mpa.m1/2 |
3.5-4.0 |
3.8-4.2 |
|
Wear Loss |
cm³ |
≤0.015 |
≤0.010 |
|
Water Absorption |
% |
≤0.01 |
≤0.01 |
The versatility of [Ceramic Mosaic Wear-Resistant Lining Plates] renders them indispensable across diverse heavy industries. Whether you operate within steel production, mining, or port logistics, our solutions safeguard your critical assets.
Ceramic pulley lining
One of the most critical applications lies within conveyor systems. Our specially engineered wear-resistant ceramic mosaic tiles are vulcanised into rubber sheets to form ceramic pulley linings. This provides exceptional grip for conveyor belts while preventing slippage and wear on drive pulleys, even under wet and muddy conditions.
Pipe and Chute Linings
For internal linings in curved pipes, 【alumina ceramic mosaic pad wear-resistant linings】 represent an excellent choice. These pads are typically bonded to paper or mesh backing, enabling rapid and efficient installation onto curved steel surfaces using epoxy adhesive. This effectively prevents wear-through of steel pipes caused by material flow.
Right installation is very important for increasing the service life of ceramic lining. As for Qishuai in Shandong, we can offer both goods and installation technical guidance. Generally, people will use epoxy adhesives with high film strength to paste mosaic pads or embed them in rubber. Meanwhile, the pads are flexible and can be cut into required forms on the construction site.
Ask for advice from engineering department when inquiring about price, we will recommend the proper adhesive with proper type for you according to your experience and requirements of both temperature and abrasion.
Don't let equipment wear erode your profits. Choose Shandong Qishuai Wear-Resistant Equipment Co., Ltd. for premium protection. We offer competitive manufacturer pricing with worldwide shipping to keep your production operations running smoothly.
Whether you require a full container of standard mosaic liners or customised samples, our team stands ready to assist. Contact us today for a quote and secure the best protection for your equipment!
