Rubber Ceramic Wear Linings

In the industrial field, equipment wear has always been a key factor affecting production efficiency and costs. Shandong Qishuai Wear-Resistant Equipment Co., Ltd. develops these composite wear linings as a solution for resistance to wear.

Rubber Ceramic Wear Linings are an innovative composite material that skillfully combines the high hardness of ceramics with the flexibility of rubber. The product offers significant protection properties for industrial equipment. It creates a protective layer on equipment surfaces. This layer provides resistance to different forms of material degradation and increases the duration that equipment remains functional. The structure shows ceramic particles that distribute within a rubber base material. This arrangement forms a protective system with high resistance to wear.

In many industrial scenarios, wear is a major challenge for equipment. For example, in mining, the transportation and processing of ore will cause serious wear to equipment; in the power industry, the transportation and combustion of coal will also lead to rapid loss of equipment. The emergence of our rubber ceramic linings has successfully solved these problems and become an important choice in the industrial wear-resistant field.The linings operate in conditions that present challenges. These conditions include high levels of wear, high impact forces, and strong chemical attack. The linings maintain stable performance in such environments. This provides support for equipment to function in a reliable manner.

High Wear Resistance

Resistance to wear represents a main characteristic of these composite linings that use rubber and ceramic materials. The ceramic particles in it have extremely high hardness, with a Mohs hardness usually reaching 8-9 levels, which enables it to easily cope with various high-wear working conditions. In material conveying pipelines, when high-speed flowing granular materials such as sand and gravel continuously scour the inner wall of the pipeline,our rubber ceramic linings can effectively resist this wear with their hard ceramic particles, greatly extending the service life of the pipeline.

We have obtained a set of convincing data through professional wear resistance tests. In an environment simulating mine material transportation, a comparative test was conducted between Rubber Ceramic Wear Linings and traditional metal linings. The results show that the wear-resistant duration of our rubber ceramic linings eaches more than 5000 hours, while the traditional metal linings show serious wear signs after only 1000 hours of wear test and need to be replaced. From the table below, we can see the difference more intuitively.

Strong Corrosion Resistance

Equipment in contexts across different areas of work must withstand wear and must withstand impact, but also must withstand damage from chemicals that cause damage. The lining that combines rubber and ceramic material shows significant performance in this area, as it can withstand damage from various chemicals such as acids and such as alkalis. In media that show acidic features in chemical work or in contexts that show alkaline features in metallurgical work, the lining maintains stable performance.

Its anti-corrosion principle lies in that ceramics themselves have good chemical stability and can resist the erosion of most chemical substances; while the rubber matrix plays a sealing and protective role, preventing chemical substances from penetrating into the equipment matrix, thus providing double protection for the equipment.

Easy Processing and Installation

Shandong Qishuai Wear-Resistant's Rubber Ceramic Wear Linings also have the characteristics of easy processing and installation. The lining allows processing such as cutting and allows processing such as bending to meet the shape requirements and the size requirements that different equipment shows, which allows convenient use. In the process that involves installation, the installation occurs quickly using tools that show simplicity and using methods for installation that are common.

First, before installation, it is necessary to ensure that the equipment surface is clean, dry, free of oil and impurities; then, cut the Rubber Ceramic Wear Linings into appropriate sizes according to the equipment dimensions; next, apply a special adhesive on the equipment surface and accurately paste the lining on the equipment; finally, use tools to compact to ensure that the lining is closely attached to the equipment. The entire installation process is simple and fast, which can effectively shorten the equipment installation and maintenance time and improve production efficiency.

Strict Standards

In the production process, Shandong Qishuai Wear-Resistant Equipment Co., Ltd. strictly follows industry standards, such as the ISO9001 quality management system standard. The work follows standards from the area that are strict, such as the ISO9001 standard that provides a system for managing features relating to outcomes. From obtaining raw materials to providing products for delivery, each part of the process undergoes inspection that is strict for features relating to outcomes. The process that is established and that is complete for inspection includes inspection of raw materials, includes inspection of products that are not finished during the process that produces products, and includes inspection that is comprehensive of products that are finished, which provides assurance that each product meets standards from the area or exceeds standards from the area.

The operation uses equipment for conducting tests that shows advanced features, such as machines for testing materials that are universal, such as devices that test how resistant materials are to pressure, such as machines that test wear, and other equipment, which allows testing that shows precision for various performance features that the lining shows. In the test that examines resistance to wear, the machine that tests wear conducts tests on products that continue over time and that simulate conditions from actual work, which provides assurance that resistance to wear shows the level that is expected.

Considerate Service

Shandong Qishuai Wear-Resistant Equipment Co., Ltd. has always adhered to the customer-centric approach and provided comprehensive and considerate services. Before sales, our professional team will communicate with you in depth to understand your needs and provide you with detailed product consultation and solutions. Whether it is the performance characteristics of the product or the selection of application scenarios, we will answer you one by one.

During sales, we will closely follow the order progress and timely feedback to you the production and delivery status of the products to ensure that you can receive the products on time. Before the product is shipped, we will carry out strict packaging to ensure that the product is not damaged during transportation.

After sales, we provide a complete after-sales service guarantee. If you encounter any problems during use, you only need to call our after-sales phone number, and our after-sales team will respond immediately to provide you with technical support and solutions. We will also conduct regular return visits to customers to understand the use of products, collect your opinions and suggestions, and continuously improve our products and services.

Frequently Asked Questions

Is the installation of Rubber Ceramic Wear Linings complicated?

The installation process is not complicated. Our products can be cut, bent and other processing according to the shape and size requirements of different equipment. During installation, you only need to use simple tools and common installation methods. According to the installation steps, first ensure that the equipment surface is clean, dry, free of oil and impurities, then cut the lining according to the equipment size, apply special adhesive for pasting, and finally compact it. The whole process is convenient and efficient, and can be operated with the help of the decomposed diagram of installation steps.

What is the approximate service life of Rubber Ceramic Wear Linings?

Its service life is affected by many factors, such as the use environment and working conditions. In general high-wear working conditions, it can be used for 3-5 years; in environments with low wear degree, the service life can reach more than 5 years. For example, in mine mills, it can be used stably for about 3 years under normal conditions, while in some chemical pipelines, if the corrosion and wear degree are light, it can be used for 5 years without any problem.

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