CCO Cladding Plate

In industrial industries, equipment and factories will face different harsh working environment conditions-from the high abrasion material transmission environment to the corrosive media erosion of corrosive chemicals. These harsh conditions are constantly damaging the service life and normal operation of industrial equipment.

CCO Overlay Plate is a high performance protection material developed by Shandong Qishuai Wear Resistant Equipment Co., Ltd. to provide a perfect solution to industrial protection, which can reduce maintenance costs and improve production efficiency.CCO Cladding Plate represent Shandong Qishuai Wear Resistant Equipment Co., Ltd. long-term exploration of high performance overlay sheet, cutting-edge technology and innovative thinking.

They consist typically of a special type of substrate coated with an overlay by means of a sophisticated process. The substrate usually consists of high quality metallic material which makes the plate possesses superior toughness and strength to resist external impact and weight of structure.The coating represents the core advantage of CCO Coated Plates, utilising multiple high-performance materials that achieve a secure bond with the substrate through specialised metallurgical bonding processes.

Our manufacturing process:

Preparation of substrates: Choice of appropriate metallic substrates and cutting, grinding, cleaning and other pre-treatment of the substrate to obtain a smooth surface free of contaminants.

Preparation of coating materials: Preparation of coating materials like chromium carbide, ceramic particles etc. according to the requirements of the products, and then pre-treatment.

Coating process: Applying coating materials onto the surface of the substrate by means of thermal spraying, surfacing welding, etc.

Heat Treatment: Heat treatment is carried out on the coated plates to improve the material performance and the bonding adhesion between the coating and the substrate.

Quality Inspection: Perform intensive inspection on the products on completion by using non-destructive testing, hardness measurement, composition and other testing methods.

For CCO coated plate manufacturing, the parameters at the corresponding process stages are all controlled strictly as shown in the table below.

Unusual structure and sophisticated technology in manufacturing give an outstanding set of properties to CCO cladding plates, letting them stand out in a large number of industrial branches and become a perfect solution to various wear and corrosion problems.

Extensive application fields:

CCO cladding plates display outstanding set of properties in a large number of industrial branches owing to their exceptional set of properties and they set themselves as an ideal solution to various wear and corrosion problems.

Mining Machinery Sector

During mining operations and ore processing, equipment faces exceptionally severe wear conditions. Our wear-resistant plates have brought a perfect solution to the rapid equipment wear problems by using on the critical machines like crushers and conveyor belts.Our anti-wear plates used on the crushing chamber and impact plates of crushers show remarkable wear resistance. They can resist on the repeated impact and friction with ore. The service life of the crushing components is greatly prolonged.

Our wear-resistant plates have a 2-3 times longer service life than traditional high-manganese steel impact plates. It greatly decreases the frequency of equipment power-off time for replacement and improves the production efficiency.

Power Industry

Mining Machine Wear Resistant Plate Application In power industry, coal mills and coal dust extractors are important equipment in the process of power generation. The stability of these devices has a direct effect on the reliability and efficiency of power supply.The application of our wear-resistant plates in these devices provides robust assurance for the efficient operation of the power sector.

In coal mill,CCO cladding plates widely used in key component as grinding roller,grinding disc. The component crush and pulverize coal in the process of operation, and accept the pressure and abrasion from coal particle for ever, higher hardness and wear resistance , able to resist the abrasion of coal , significantly extend the service cycle of grinding roller and disc.Meanwhile, the compressive strength , which resists deformation in the extreme pressure situation.

Chemical Industry

Chemical industry devices often work in the environment of intense corrosion and high abrasion, which have very strict requirements on material performance. Using our wear-resisting plates in reactor and pipe as wear-resisting materials, the best performance is promoted in the whole chemical production process, enjoying the benefits of perfect wear-resisting characteristic and corrosion resistance.

Wear Resisting Plate for Chemical Pipeline Besides, we can also act as the perfect protective material for chemical pipeline as well. Chemical pipeline will transport different kinds of media, such as sulphuric acid, sodium hydroxide and organic solvent, which has certain corrosive effect on pipeline.our wear-resistant plates effectively prevent pipeline corrosion while their wear resistance withstands erosion from solid particles within the media.

The following table outlines common corrosive media encountered in chemical plant environments and the performance of CCO clad plates against them:

our wear-resistant plates have been widely used in a wide range of fields such as mining machinery, power generation and chemical industry. They can greatly improve the service life of equipment and the stability of the operation, offering strong material support for the development of industries.

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