Steel Rubber Ceramic Composite Wear Plate is Shandong Qishuai Wear Resistant Equipment Co., Ltd. integrates the advantages of steel, rubber and ceramic. The structure of our company is reasonable, and the outer layer is ceramic, the middle layer is rubber, and the inner layer is steel plate.
The ceramic layer adopts high hardness alumina ceramic with HRA85 above hardness, which plays a leading role in resisting the erosion of materials. Just like the hard armor, it can resist the friction and impact of all kinds of hard materials, and greatly improve the wear resistance of the plate.
The rubber layer adopts special rubber with high elasticity and impact resistance. Just like the buffer, it can take off the vibration and impact force generated by the equipment in the operation process, and protect the ceramic layer from being damaged. At the same time, it can fix the ceramic layer on the steel plate and the whole wear plate into one piece.
The inner steel plate adopts thick steel plate, which can provide strong support and rigidity for the whole wear plate. So that the wear plate will not deform and break under the heavy load and complex stress, and ensure the reliability and stability of the product.
High Wear Resistance: The ceramic layer's exceptional hardness delivers outstanding wear resistance. Authoritative testing institutions confirm its wear resistance is 271.5 times greater than traditional manganese steel. In mining operations, frequent loading, unloading, and transport of ore cause significant surface wear on equipment. Our Steel Rubber Ceramic Composite Wear Plate substantially extend equipment service life, reduce replacement frequency, and save enterprises substantial equipment maintenance costs.
Outstanding Impact Resistance: The main rubber layer has very strong elasticity and toughness. The elastic potential energy caused by impact and vibration in the equipment operation process can be highly effectively absorbed. When the violent impact occurs on the ceramic layer and steel plate from big material blocks, the rubber layer plays the role of shock buffer, reduces the impact force to the ceramic layer and steel plate. In the case of high impact force, the equipment in hoppers and bins are often suffered from violent impact. Our composite wear-resistant plates show very good performance in this kind of equipment.
Excellent corrosion resistance: Both ceramic and rubber have excellent anti-corrosion performance, which can ensure the device to work stably for a long time in the highly corrosive gas environment, such as acid and alkali environment. In the chemical industry, the process of many devices is corroded by the medium, our Steel Rubber Ceramic Composite Wear Platecan protect the equipment in the corrosive environment and extend the service cycle of equipment, thereby reducing the loss of enterprises caused by equipment corrosion.
Superior high-temperature and cold resistance:The rubber layer gradually melts and adheres to the ceramic layer and steel plate layer in the high temperature use. The coherence of the composite wear-resisting plate is more stable, and the wear-resisting plate does not deform or fall off under the high temperature use. At the same time, the rubber material itself has cold resistance, and the rubber material maintains elasticity and plasticity in the low temperature use. The cold lining plate ensures that the plate is used in the extremely cold area.
Our products have been widely used in high-temperature plants like steel smelting and in cold area industrial applications.
Easy Installation and Maintenance: Our Steel Rubber Ceramic Composite Wear Plate can be easily installed onto the inner shell steel plates of the equipment by bolted or welded. When the lining plates wear to a certain extent, they can be removed and replaced with new ones, which is simple and fast, greatly reducing the cost and time of maintenance. We also provide full-size lining plates for sale, which are more convenient for customers to replace and install, and reduce the after-sales workload.
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To meet diverse customer requirements, we offer Steel Rubber Ceramic Composite Wear Platein multiple specifications. Below are some common specifications:
|
Items |
Parameters |
|
Length（mm） |
200 - 700 |
|
Width（mm） |
200 - 700 |
|
Thickness（mm） |
15 - 75 |
|
Alumina Content in Ceramic Layer |
≥92% |
|
Ceramic Layer Density（g/cm³） |
≥3.62 |
|
Ceramic Layer Rockwell Hardness |
80 - 90HRA |
|
Compressive Strength of Ceramic Layer（MPa） |
≥850 |
|
Fracture toughness of ceramic layers（MPa・m1/2） |
≥4.8 |
|
Ceramic Layer Flexural Strength（MPa） |
≥290 |
|
Thermal Conductivity of Ceramic Layer（W/m・k） |
20 |
|
Thermal Expansion Coefficient of Ceramic Layer（m/×m・k） |
7.2×10⁻⁶ |
|
Rubber Layer Tear Strength（MPa） |
≥12 |
|
Rubber layer tear elongation（%） |
≥300 |
|
Shore hardness of rubber layer |
55 - 65 |
|
Permanent deformation due to rubber layer tearing（%） |
≤24 |
|
Adhesion between Rubber and Ceramics（MPa） |
≥3.0 |
|
Rubber layer temperature resistance（℃） |
≤100 - 300 |
|
Rubber Layer Aging Period（Years） |
≥8 |
|
Steel plate material |
Q235 or stainless steel, etc. |
|
Steel plate thickness（mm） |
Customized according to customer requirements |
If you have any questions about our Steel Rubber Ceramic Composite Wear Plateor need more information about product, please feel free to contact our customer service hotlines at any time. We will provide you with enthusiastic service.
Should you have any enquiries regarding our products, please do not hesitate to contact us via the following methods:
Telephone:+86-533-7010227
WhatsApp:8615898737636 (Kella)
WhatsApp:8618953367229 (Penny)
WhatsApp:8613869372890 (John)
Email:qishuai@zbqishuai.cn
Address
Phoenix Industrial Park, Linzi District, Zibo City, Shandong Province, China
Tel
