Shandong Qishuai Wear Resistant Equipment Co., Ltd. "Alumina Ceramic Wear Resistant Liner Plate" is a high-quality product in the field of industrial equipment anti-wear products. The main body is made of high-purity alumina as the main body, and rare metal oxides are used as fluxing agents. After several advanced manufacturing processes. The wear resistance of these plates is very remarkable in many industrial applications, and they have become the first choice of anti-wear protection for industrial equipment.
Whether it is facing the scouring action of high-speed flow materials or running for a long time under friction with abrasive particles, Shandong Qishuai's Alumina Ceramic Wear Resistant Liner Plate use their own characteristics to reduce the wear of industrial equipment, extend the service life of equipment operation, and bring huge cost savings to the enterprise in maintenance and replacement.
1.RAW MATERIAL SELECTION: Choose the alumina raw material with high purity, very low impurity content. It creates a good starting point in manufacturing the high quality Alumina Ceramic Wear Resistant Liner Plate.
2.CRUSHING: Use special jaw crusher to grind the screened alumina raw material into certain particle size, which meets the requirements of the following production process.
3.BLENDING: The ground alumina particles are loaded with certain amount of rare metal oxide fluxing agent in the mixer. The two components are well agitated.
4.FORMING: Use advanced pressing method to load the uniformly blended material into the moulds. High pressure is used to press the material into the required forms of liner, i.e. flat plates, perforated plates.
5.DRYING: The formed green lining plates are put into the box-type drying kiln for dehydration. Deformation of the green lining plates may happen during the subsequent high temperature sintering process due to the water evaporation.
6.High-temperature Sintering: Place the dried green lining plates into the high temperature electric furnace for sintering. The sintering temperature is higher than 1,700 degrees celsius. The raw material experiences solid-phase reaction. The strength and hardness of the lining plate is greatly improved.
Extended Service Life: The Alumina Ceramic Wear Resistant Liner Plate from Shandong Qishuai Wear-Resistant Equipment Co., Ltd. offer a remarkably extended service life. Compared to conventional metal lining plates, which typically last 2-3 years under standard operating conditions, Shandong Qishuai's alumina ceramic plates achieve a service life of 10-15 years under equivalent conditions, owing to their high hardness and exceptional wear resistance.
Low Maintenance Costs: Due to the high wear resistance and corrosion resistance of Shandong Qishuai's alumina ceramic wear-resistant liners, the frequency of maintenance and replacement is significantly reduced after installation, effectively lowering maintenance expenses.
Energy Efficiency and Environmental Protection: If you use the Liners of Shandong Qishuai Wear-Resistant Equipment Co., Ltd., you can save energy and protect the environment. These meet the requirements for green sustainable development.
First, because the surface of our product is very smooth, it can reduce the friction of the whole process of material flow in equipment and reduce the energy requirements of the operation. The practical test shows that the energy consumption of the equipment can be reduced by 10-15%.
Secondly, our product can extend the service life of the equipment and reduce the cost of maintenance. Compared with the situation where the liners need to be replaced frequently, it can reduce the waste produced by the equipment installation and the energy consumption and pollution emissions caused by the production of new liners.
To ensure Shandong Qishuai Alumina Ceramic Wear Resistant Liner Plate maintain optimal performance and extend their service life, routine maintenance is essential. The following table outlines maintenance intervals and required tasks:
|
Maintenance cycle |
Maintenance content |
|
weekly |
1. Visual inspection: Examine the liner surface for any visible signs of wear, cracks, or detachment. Mark and record any abnormalities promptly. 2. Surface cleaning: Utilise a clean cloth or compressed air to remove accumulated material and dust from the liner surface. Maintain surface cleanliness to minimise wear caused by residual material. |
|
monthly |
1. Fastening Inspection: For wear plates secured by bolts, inspect for any signs of loosening. Should any be found, promptly tighten using a spanner. 2. Corrosion Inspection: For wear plates operating in corrosive environments, examine for evidence of corrosion. Should minor corrosion be detected, promptly implement appropriate anti-corrosion measures, such as applying anti-corrosion paint. |
|
quarterly
|
1. Comprehensive Inspection: Conduct a thorough examination of all installed wear plates, including wear depth measurement and bond strength testing (for bonded plates). Employ specialist measuring tools such as calipers to gauge wear thickness and utilise tensile testers to assess bond integrity. 2. Data Analysis: Analyse wear plate deterioration patterns and performance variations based on inspection data to inform subsequent maintenance and replacement decisions. |
|
annually |
1. Thorough Maintenance: Conduct deep cleaning of the lining plates using appropriate cleaning agents to remove stubborn surface grime and contaminants. 2. Assessment and Replacement: Evaluate the overall performance of the lining plates based on annual inspection and maintenance records. Promptly replace plates exhibiting severe wear or significant deterioration in performance to ensure uninterrupted equipment operation. |
Should you have any enquiries regarding our products, please do not hesitate to contact us via the following methods:
Telephone:+86-533-7010227
WhatsApp:8615898737636 (Kella)
WhatsApp:8618953367229 (Penny)
WhatsApp:8613869372890 (John)
Email:qishuai@zbqishuai.cn
Address
Phoenix Industrial Park, Linzi District, Zibo City, Shandong Province, China
Tel
