In industrial applications, equipment wear has long been a critical factor constraining production efficiency and cost control. Shandong Qishuai Wear-Resistant Equipment Co., Ltd.“s Alumina Ceramic Wear Plate offer the definitive solution to this challenge. With core advantages including exceptional wear resistance, chemical corrosion resistance, and high-temperature stability, these plates meet the wear-resistant requirements of equipment across multiple sectors—including mining, cement, power generation, and chemical processing—safeguarding enterprises” efficient production operations.
Exceptional Wear Resistance: Hardness of Shandong Qishuai's alumina ceramic wear-resistant plates is over HRA85 Rockwell hardness and can reach to 9 Mohs hardness (besides diamond), which makes its wear resistance greatly superior to common metallic materials. The wear resistance of wear-resisting plates made from alumina ceramic is at least 266 times that of ordinary manganese steel and 171.5 times that of high-chromium cast iron.
Corrosion Resistance: Chemical stability: Shandong Qishuai Wear Resistant's alumina ceramic wear plates show very high chemical stability, which can resist strong acids, alkalis and salts as well as other chemical media. In the equipment of chemical industry, reactors and pipelines will often contact with corrosive media, such as strong acids and alkalis. The ceramic wear plates used in equipment maintain their performance in the face of corrosive media.
High-Temperature Resistance: Alumina Ceramic Wear Plate maintain the properties at the high temperature. Resistant to temperature up to 1600°C, Alumina Ceramic Wear Plate are widely used in steel smelting, thermal power and other high-temperature technology for high-temperature performance.
In the high-temperature furnace and kiln of steelworks, the temperature inside the furnace is extremely high. The ordinary material cannot withstand the high temperature. Only the alumina ceramic wear resistant plate can withstand the high temperature for a long time and protect the furnace and kiln from being damaged and affecting the production.
High Wear Resistance: Their low friction coefficient offers a significant advantage. This enables equipment to reduce energy loss during operation, enhance operational efficiency, and extend the service life of machinery.
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Item |
Index |
Industry Comparative Advantage |
|
Mohs hardness |
≥9.0 |
Far exceeding ordinary metallic wear-resistant materials (approximately 5.0–6.0), with wear resistance enhanced by over threefold. |
|
Density |
3.6-3.9 g/cm³ |
Dense in texture, with impact resistance exceeding that of comparable ceramic products by 15%. |
|
Temperature range |
-50℃~1200℃ |
Suitable for high-temperature industrial applications, significantly exceeding resin-based wear-resistant materials (≤200°C) |
|
Coefficient of friction |
≤0.15 |
Reduce equipment operational energy consumption and decrease component wear rate by 25%. |
|
Corrosion resistance |
Resistant to acids, alkalis and salts (pH 1–14) |
No corrosion or deformation, with a service life 5 to 8 times that of metal wear plates. |
|
Compressive strength |
≥2200 MPa |
Can withstand impacts from heavy equipment without breaking or detaching |
Alumina Ceramic Wear Plate– Shandong Qishuai Wear Resistant Equipment Co., Ltd.
Shandong Qishuai Wear Resistant Equipment Co., Ltd.‘ s alumina ceramic wear plate has been widely used in mining, cement, power and chemical industries as the name suggests. The alumina ceramic wear resistant plate protects the key equipment, reduces wear loss and maintenance cost, improves production efficiency and plays an irreplaceable role in maintaining the stable and high-efficiency operation of the above industries.
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Application Industries |
Pain points of traditional wear-resistant materials |
Shandong Qishuai Wear-Resistant Alumina Ceramic Wear Plate Solutions |
Practical application benefits |
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Mining machinery |
Crusher liners require replacement every 3-6 months, resulting in high maintenance costs. |
Customised alumina ceramic wear-resistant plate liners |
The replacement cycle has been extended to 2-3 years, reducing annual maintenance costs by 60%. |
|
Cement Industry |
The grinding rollers of the mill are subject to rapid wear, which impacts production capacity. |
Alumina Ceramic Wear-Resistant Plate for Grinding Rollers |
Production capacity increased by 12% |
|
Electricity Industry |
The ash discharge ducts exhibit wear and leakage, posing significant safety hazards. |
Adhesion of alumina ceramic wear-resistant plates to the inner wall of pipelines |
Leakage failure rate reduced to zero, with annual maintenance hours cut by 80 hours. |
|
chemical industry |
Corrosion and wear on the inner wall of the reactor vessel contaminate the raw materials. |
Corrosion-resistant alumina ceramic wear plate |
Raw material purity increased by 99.5%, equipment service life extended by 4 years |
Our standard models are available in substantial quantities from stock, whilst we also offer flexible bespoke solutions to meet your specific requirements.
Should you have any enquiries regarding our products, please do not hesitate to contact us via the following methods:
Telephone:+86-533-7010227
WhatsApp:8615898737636 (Kella)
WhatsApp:8618953367229 (Penny)
WhatsApp:8613869372890 (John)
Email:qishuai@zbqishuai.cn
Address
Phoenix Industrial Park, Linzi District, Zibo City, Shandong Province, China
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